HYDRAULIC PUMP PROTECTION

A Major Off Highway Machine & Equipment OEM, deciced to try a new concept in filtration, to protect the hydraulic pump & system Pre-Pump.

The vehicle selected for a second phase of testing of the Magnom 2” suction unit “PumpMate” was a ‘Brand New’ production vehicle straight from the factory production line.

This and other test vehicles where assessed and analysed in a combined and concurrent test program that was to replicate normal running conditions for a period of 1250 hrs

Following successful testing of a 2” PumpMate on a prototype machine, the second phase test was initiated to demonstrate what benefits Magnom technology could achieve on a new, optimally cleaned Company production product.

Following the 1250 hr test the machine was returned to the work shops for removal of the test unit and further investigation work.

The Magnon unit was removed by Company technicians and prepared for product disassembly by Magnom staff.

The internal magnetic core was sent for independent testing by the UK Government contractor Qunetiq

The test summary can be seen in full here:QUNETIQ MAGNOM TEST ANALYSIS DATA

Sample of contamination removed from the PumpMate, the majority being sub 10 micron in size

Even preliminary inspection of the test unit indicated, that the test Magnom had indeed performed extreamly well.

On closer inspection, a significantly higher volume of harmful contaminant than was expected by all, was observed trapped within the cores of the Magnom 2” Pump Mate suction unit.

One surprising aspect of these findings is that, so much harmful contamination had been removed pre-pump from a Brand New & “Clean” production machine.

Clearly the collected contamination consisted mainly of “Built in” Manufacturing debris & contamination generated during the “Break-in” process.

This image gives us a very strong indication Of the single pass efficiency Of the Magnom suction technology

Question!

Would any hydraulic equipment manufacturer or operator allow material such as this to be consumed by the systems pump, causing major damage to the Pump its self and then distributing this contamination plus the pump wear material throughout the entire system…

“IF IT’S PREVENTION WERE POSSIBLE”?

Never before has it been possible To arrest this chain reaction of wear Pre-pump, thus protecting the entire system and bringing about benefits never previously thought possible, and uniquely such is the capacity of the PumpMate, it is designed to be a “FIT & FORGET” installation for most systems.

Please see independant testing and further evaluation of this amazing product here:-

Bosch Rexroth independent differential pressure testing:-

https://magnom.com/wp-content/uploads/2015/09/Magnom-Pressure-Differential-test-by-USA-Bosch-Rexroth-Independent.pdf

Bosch Rexroth in house testing:-