Monthly Archives: April 2020

Improving Hydraulic Systems Reliability, for Better Performance and Energy Efficiency, Reducing Warrantee Claims & Improving Customer Experience… by Extending System Life,

BY ELIMINATING “THE” MAJOR SYSTEM THREAT!

Prevent Hydraulic failure in pumps, motors, valves,

‘fix the cause’!

We must Design & produce the system needed for the job, NOT one over scaled to cope with the attrition caused by exposure to ‘life long aggressive contamination’.

Hydraulic systems are often oversized, as a result of over engineering to try improve reliability and longevity, which typically ends up with poor cost-effectiveness and lower energy efficiency.

In an attempt to reduce the attrition and negative impact caused by compromised conventional & ineffective element filtration, unable to remove Super Hard, Super Sharp, Microfine Metallic Debris left in continuous re-circulation in our hydraulic and lubrication systems.

Remember… “Fluid Systems Would Not be universally fitted With ‘Magnetic Sump Plugs’, if ‘Conventional Filtration’ was doing the Job”

Just a half hearted attempt at resolving an age old issue?”

Mini & Micro Hydraulic systems, need to be a small and efficient as is possible, while mainlining reliability and performance in rough service conditions, and can often be used in the hands of relatively untrained operatives,

So, system cleanliness & protection from aggressive contamination is just as important as in our larger fluid power systems, and perhaps even more apparent.

In today’s eco-conscious and globally competitive economic environment, we need to endeavour to optimise our designs, to meet the needs of our customers and end users.

A transition to systems in which power is precisely modulated to the requirements of specific tasks within highly complex hydraulic systems is essential.

However, this is frequently compromised as a direct result of historic experience learned from Pump, Motor, Valve & Actuator premature failures, that can be attributed to aggressive contamination, left in circulation within systems by compromised barrier filtration products.

UNTIL NOW!

Learn how Magnom Products can enhance and optimise your system designs to better meet the application requirements, to help create an innovative energy-saving approach to your hydraulic system design.

STOP HYDRAULIC FAILURES – BEFORE THEY START, Pump & System protection from the very start!

“ 82% of machine wear & subsequent system failure is particle Induced ”

The Society of Tribologists and Lubrication Engineers

Replacing or repairing critical hydraulic components does not address the root of the problem!  It is also essential that you also REMOVE THE CAUSE of component wear and equipment failure  

Until now, the removal of the most damaging contaminants in hydraulic systems has not been been an easy task. 

According to R. Errichello and J. Muller, featured in the Practicing Oil Analysis publication…

”Standard filters do not remove particles of debris generated by abrasive wear. These microscopic wear debris initiated damage starting in the first 30 minutes of run-in and significantly decreased component service life” 

Magnom PumpMate 2 inch _MG_5732
THE MAGNOM PUMPMATE

MAGNOM’s ‘Patented Technology’ is the first filter/separator technology capable of removing the smallest, hardest, most dangerous contaminants in your hydraulic systems…the sub-micron sized particles of ferrous metal…. PRE-PUMP, thus protecting the entire system.

The PumpMate from MAGNOMTM, puts this innovative technology on the suction side of your hydraulic system, where it can provide protection to the most critical component in your system..the Hydraulic Pump.

The PumpMate is typically a ‘FIT & FORGET’ proposition, often lasting the life of the system, without requiring replacement.

e.g A 2″ PumpMate can hold up-to 1/2 Lb of damaging contamination, without restricting flow, i.e. without incurring a pressure differential, and has been tested and approved by Bosch Rexroth for fitment Pre-Pump, please see independent P/D test and evaluation here…

https://magnom.com/wp-content/uploads/2015/09/Magnom-Pressure-Differential-test-by-USA-Bosch-Rexroth-Independent.pdf

For Bosch Rexroth evaluation and use, please click these links…

https://magnom.com/2017/05/rexroth-magnom-prove-value-pre-pump-suction-filtration/

https://magnom.com/2013/06/magnom-pumpmate-wins-coveted-ab-standard-and-approval-for-specification-from-bosch-rexroth-engineers/

Magnom PumpMate, now used by OEM’s world wide!

PumpMate & Suction Strainer