Monthly Archives: October 2020

MOTOR INDUSTRY REASERCH ASSOCIATION – PROVING MAGNOM TECHNOLOGY & THE VALUE OF MAGNETIC FILTRATION!

Following

‘EXTREAMLY POSITIVE TESTING”

at the

‘Motor Industry Research Association’

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Magnom Technology is chosen to protect the most demanding critical engineered systems produced around the world.,

Magnom Products went on to be adopted by Ferrari F & Mercedes AMG.

Along with a myriad of other Global high profile OEM’s and end users in critical Hydraulic and Lubrication systems.

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Put simply…

Magnom is… “The Most Important Fluid Cleaning Technology for over 80 Years!”

The ‘BEST’ Filtration value available… for those critical systems being damaged and plagued with microfine, highly atrocious ferrous contamination…

Drives and Controls White Paper, Magnetic Filtration, Contamination Removal, Filtration.

The issues with Conventional Filtration, and the reliability of Hydraulic and Lubrication systems.

The Problems caused by “Aggressive contamination” in our critical systems.

The Historical Limitations and problems introduced by Conventional Filtration.

In Short, MAGNOM Technology has proved to be and will continue to be ‘the best value component’, that can be fitted to any system prone to ferrous debris contamination!

Drives & Control’s Advanced Technology Conference

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You can download your ‘pdf’ copy here

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Magnom Product Availability in Japan,

Magnom Corp are pleased to advise that…Our agent in Japan is :-

Techno Support jp… technosupport.co.jp

Has recently produced a new Magnom products & application brochure, please find your copy by clicking the link/image below,

Techno Support Magnom Brochure pdf link… Japanese Version テクノサポートマグノムパンフレットpdfリンク…日本語版

Techno Support, have a long-standing relationship with Magnom Corp, and have supplied and represented our products across the Japanese geography for many years,

http://technosupport.co.jp/magnom

Techno Support have a wealth of knowledge and experience supplying Magnom’s unique technology into the Automotive and Industrial markets.

Solutions for Your Problems

If your company is experiencing any fluid contamination problems, and you would like to source a solution, Techno Support & Magnom Corp, would be very happy to assist and help you, and support the specification of a solution to any ferrous contamination issues being experienced with your systems.

Causing you… Reliability, Functionality, High repair & maintenance cost and/or Quality performance problems.

Techno Support are able to advise users and customers of Magnom’s Technology benefits,

They have a long history of supplying our solutions into the Japanese market and can advise on Magnom solutions available for all fluid systems… from ‘On Vehicle’ OEM applications, to production and process use.

Be it in Hydraulic, Lubrication, Water, Gas and Process fluids used for Production Applications…

Essentially any fluid or gas, experiencing ferrous particulate, ferrous oxide, magnetite, black powder contamination, in fact any ferrous based contamination, that is causing problems for your or your customers products, systems and/or processes…

Solutions for :- Full Flow, Suction, High Pressure, High Volume, Differential Pressure critical fluid or gas systems.

Techno Support have been our valued historical partner in Japan, and will be please to assist with a Magnom Solution to your problems, that is and has been globally tested, proven, reliable solution, a true value add solution for your critical systems.

We are pleased to see the new Techno Support promotion and wish to continue to support them and their customers across Japan.

Magnom Corp are pleased to advise that…

 日本の代理店

 株式会社テクノサポート

http://technosupport.co.jp/magnom

 テクノサポートがMagnom製品の新しいカタログを制作したので下記のリンクからコピーを取得してください

MagnomCorpはテクノサポート社を日本における販売代理店として長期間の関係を築いてきました

テクノサポートは唯一無比な技術開発製品であるマグナムフィルターについての充分な知識や経験を通して様々な産業界における販売活動を行っています

御社の問題を解決します

もし御社が配管中の流体汚染による問題をお持ちで、その解決法を模索されているのであれば、Magnom社とテクノサポートは喜んでお手伝いをさせていただき鉄系のコンタミであればどんな問題に対しても適確な対処法によって今までに経験されているかも知れないシステムの障害によって発生していた信頼性低下、機能性の低下やそれに伴う高額な修理や保守のコストを減らし、製品の品質に関する懸念を無くす事に繋がる有効なご提案をさせていただきます

本質的にオイル、水、ガス等どんな流体であれそれの汚染源となる鉄系微粉すなわち酸化鉄、磁化鉄、黒色微粉などのコンタミが密閉系回路、高圧、大形、正確な制御が要求される差圧回路様を持つオイルやガスシステムなどに深刻な障害を与える原因となりますが、テクノサポートはMagnomのテクノロジーによって解決し、それによって得られる利益についての適確な助言をすることが出来ます。

日本のマーケットにおけるMagnom社の最適なパートナーとして、テクノサポートがこれからも様々な分野での問題解決に向けたお手伝いをさせていただきます。

Proximity Sensors

Extending the operational life – protecting and improving our sensor functions,

Inductive & magnetic sensors rely on their magnetic field gradient being interrupted or distorted, thus inducing a signal / imposing a hall effect change to the flux gradient.

These sensors rely on accurate positioning and consistent signal recognition,

Because these sensors have a Magnetic field emanating from their signal generator, this part of the probe/sensor can become coated with and influenced by the ferrous/ferromagnetic debris, circulating within the fluids, that is attracted to it.

This can then corrupt the validity of the sensor, and result in inaccurate signal recognition (position) and timing, even during early stages of use.

In systems that are immersed in fluids, such as hydraulics, transmissions, etc… these systems contain ferrous debris in significant quantities, typically present in three distinct stages :-

  1. Despite cleaning during production, contamination is frequently built into the components and the system ‘During Manufacture’.
  2. During Break-in (Running In) high levels of contamination is present, as the components/systems contact surfaces bed into each-other.
  3. During normal system use, wear and tear takes place, generating microfine ferrous contamination.

It is very difficult for conventional filtration, i.e. barrier/media filtration cartridges to address this problematic contamination and effectively remove this fine ferrous particulate from fluids,

Explantation…

In mechanical systems, the ferrous contamination is typically very small in size (typically sub 10 micron), this is because it is generally generated from hardened… bearing & contact surfaces throughout our systems, subsequently these surfaces do not shed their material easily,

The ferrous is thus torn from these surfaces in tiny particles, which are not only small, but super hard and super sharp.

Conventional filtration is rated by pore size, so any particulate smaller that the pore size simply passes through the filter media (imagine a sieve screening out say husk from flower etc).

It is possible to produce microfine conventional filtration,

But it would be so restrictive to fluid flow, very costly and so large in size, (to provide sufficient surface area for fluid flow), that it is a non viable proposition from a space-claim, high purchase cost and function perspective, to be a viability for our fluid systems,

So a compromise is struck for/with all of these factors.

Being typically smaller than the pore size of conventional filters, these ferrous particles can recirculate through them, and thus causing not only further system & component wear and further contamination generation, but the contaminating of our sensors blinding/corruption of our system sensor signals, and thus incorrect system function and indeed failure.

Just such a simple issue with a sensor, can at best dramatically affect system functionality or indeed stop the whole system.

This is hardly surprising…

When you consider that 80% + of the systems/products we produce globally are made from Steel & Iron!

Solution :-

Fortunately a solution is possible, and readily available.

Since the main protagonist in this problem is ferromagnetic, it makes complete sense to use magnetics to solve the issue,

But a magnet alone will not resolve our issues, as the humble magnetic drain plugs fitted to most systems demonstrates.

As these magnetic plugs are just a random attempt to address the performance shortfall of conventional filters (otherwise why fit them in the first place), but they clearly demonstrate that our industry recognises the existence of the conventional filter issues, and has done for decades,

There has just not been a technology available to resolve these issues once and for all… systematically.

Until Now!

A technology developed from the high performance racing industry, and used in Formula 1 since 2007, is now being adopted and used by Major OEM’s worldwide, is available to the mass market, and is clearly demonstrated to resolve numerous issues caused by contamination left in circulation by conventional filtration, and experienced in & by our systems.

Described by its designer as “ Just a very novel was to filter fluids and gasses using clever magnetic flux gradients”

Its called ‘Magnom’ (Magnetic Oil Module), and is tested and demonstrated to remove the microfine ferrous in our systems up-to 100% efficiently, single pass… and does not discriminate by particle size, be it 1 micron or 1 mm + in size.

It is non restrictive to fluid flow, even when full of collected contaminants, and is Bi-Directional,

Which means…

For the first time, efficient and effective filtration can be employed on the suction side of a Pump, and also in the bi-directional circuit of a hydrostatic system, almost anywhere in the system, where protection is required, and value can be delivered for the user.

Thus removing the damaging and problematic contamination, that causes problems with our system sensors, as well as the other related damage this highly aggressive particulate causes.

As we become more reliant on sensors, and employ more and more of them in our electronically controlled systems, this becomes a growing issue for us all.

The reliability issues caused by the sensors own magnets harvesting ferrous particulates in the fluid/systems become a greater issue for us, so its fortunate a low cost solution is available to us.

As is often the case… what is adopted in the extrema environments like Formula 1 today, becomes employed in our everyday products tomorrow.

Solenoidal pilot valves…

As we move to remote control (typically joy stick) then we are also more reliant on solenoidal pilot valves.

Particularly in Hydraulic systems, it will be clear to most engineers that :-

These electrical pilot valves, do not have the power of the hydraulically actuated pilot valve, so the very same hard metallic particulate can easily jam these valves, as they have considerably less sheer power of their hydraulic cousins.

Used in conjunction with and dependant of the proximity sensors, the use of this new magnetic technology can deliver benefits for both components, as well as the system as a whole.

Why remove some contamination to a particle size?

When you can remove all of the most aggressive and damaging contaminant, irrespective of its size?

Not just bi-directional & non restrictive… Magnom technology can also hold approximately 40 X more contamination than conventional filters… ‘size for size’.

It just makes complete sense to…

Future-proof our systems NOW!